✨ feat(BIP): add weighted parameter error analysis algorithm
Implement intelligent BOM error analysis module that: - Extracts and analyzes failed order matching attempts - Uses feature-weight algorithm (azxs=10000, bkxs=1000, etc.) for accurate parameter conflict detection - Automatically traces unmatched parameters to root cause - Splits multi-error results into separate rows for detailed analysis - Exposes BomExtractor data pool via GetAllItems() for external analysis This solves fuzzy tie problems that caused parameter false positives in previous matching logic. Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
This commit is contained in:
Misaka_Company
559
VBA/Modules/ErrorAnalysisModule.bas
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559
VBA/Modules/ErrorAnalysisModule.bas
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'=====================================================================
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' 模块名: ErrorAnalysisModule
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' 功能: BOM匹配异常分析模块，仅提取报错订单，拆分多行，并自动回溯"未匹配参数"
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' 特性: 采用"特征权重算法"解决模糊平局(Tie)导致的参数误报问题
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'=====================================================================
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Option Explicit
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' 提取条件配置
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Private Const CONDITION_CONFIG = "azxs,安装形式|bkxs,表壳形式|gclj,过程连接|jycz,接液材质|lcfw,量程范围|fjgn,附加功能"
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'=====================================================================
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' 过程: GenerateErrorAnalysisReport
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' 功能: 批量处理产品型号，输出BOM匹配异常报表
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'=====================================================================
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Public Sub GenerateErrorAnalysisReport()
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On Error GoTo ErrorHandler
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Dim startTime As Double
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startTime = Timer
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Application.ScreenUpdating = False
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Application.Calculation = xlCalculationManual
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' 获取工作表
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Dim orderSheet As Worksheet
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Dim bomSheet As Worksheet
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Dim outputSheet As Worksheet
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Set orderSheet = GetOrderSheet()
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If orderSheet Is Nothing Then
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RestoreAppStatus
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MsgBox "未找到[产品订单]工作表!", vbCritical
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Exit Sub
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End If
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Set bomSheet = GetBomSheet()
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If bomSheet Is Nothing Then
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RestoreAppStatus
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MsgBox "未找到[平台配置清单]工作表!", vbCritical
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Exit Sub
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End If
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' 初始化BOM提取器
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Dim BomExtractor As BomExtractor
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Set BomExtractor = New BomExtractor
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BomExtractor.SetWorksheet bomSheet
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If Not BomExtractor.LoadBomData Then
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RestoreAppStatus
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MsgBox "加载BOM数据失败:" & BomExtractor.GetErrorSummary, vbCritical
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Exit Sub
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End If
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' 获取或创建输出表
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Set outputSheet = CreateErrorOutputSheet()
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WriteOutputHeader outputSheet
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' 获取筛选后的订单数据
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Dim lastRow As Long
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lastRow = orderSheet.Cells(orderSheet.Rows.count, 3).End(xlUp).row
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If lastRow < 2 Then
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RestoreAppStatus
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MsgBox "[产品订单]工作表中没有数据!", vbExclamation
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Exit Sub
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End If
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Dim sourceDataArr As Variant
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sourceDataArr = orderSheet.Range("A2:F" & lastRow).value
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Dim visibleRange As Range
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On Error Resume Next
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Set visibleRange = orderSheet.Range("A2:A" & lastRow).SpecialCells(xlCellTypeVisible)
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On Error GoTo ErrorHandler
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If visibleRange Is Nothing Then
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RestoreAppStatus
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MsgBox "当前筛选状态下没有可见的数据。", vbInformation
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Exit Sub
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End If
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' 初始化正则表达式引擎 (只初始化一次，提速)
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Dim regEx As Object
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Set regEx = CreateObject("VBScript.RegExp")
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regEx.Global = True
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regEx.IgnoreCase = True
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' 匹配如 azxs=A0, fjgn!=N1 这样的条件结构
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regEx.Pattern = "(azxs|bkxs|gclj|jycz|lcfw|fjgn)\s*(!=|=)\s*([A-Za-z0-9_]+)"
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Dim outputData As Collection
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Set outputData = New Collection
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Dim cell As Range
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Dim arrIndex As Long
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Dim totalProcessed As Long
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Dim errorOrdersCount As Long
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Dim errorRowsCount As Long
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totalProcessed = 0
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errorOrdersCount = 0
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errorRowsCount = 0
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' 遍历可见订单
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For Each cell In visibleRange
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arrIndex = cell.row - 1
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Dim totalQueueNum As String
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Dim orderNumber As String
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Dim modelString As String
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Dim componentPriority As String
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totalQueueNum = Trim(sourceDataArr(arrIndex, 1))
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orderNumber = Trim(sourceDataArr(arrIndex, 2))
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modelString = Trim(sourceDataArr(arrIndex, 3))
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componentPriority = Trim(sourceDataArr(arrIndex, 6))
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If modelString <> "" Then
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totalProcessed = totalProcessed + 1
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' 解析并匹配BOM
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Dim parser As ProductModelParser
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Set parser = New ProductModelParser
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Dim hasError As Boolean
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hasError = False
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Dim errors As String
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errors = ""
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If Not parser.Parse(modelString) Then
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hasError = True
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errors = "型号解析失败: " & parser.ErrorMessage
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Else
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' 提取逻辑
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BomExtractor.ClearExcludeCategories
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If UCase(componentPriority) = "否" Or componentPriority = "0" Or componentPriority = "FALSE" Then
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Dim excludeCats As New Collection
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excludeCats.Add "部件"
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BomExtractor.SetExcludeCategories excludeCats
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End If
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Dim matchedItems As Collection
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Set matchedItems = BomExtractor.ExtractBom(parser.conditions)
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errors = BomExtractor.GetErrorSummary()
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If errors <> "" Or matchedItems.count = 0 Then
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hasError = True
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If errors = "" And matchedItems.count = 0 Then
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errors = "完全未匹配到物料"
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End If
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End If
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' 深度检查BOM行自身的报错（如"匹配到多条"）
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Dim item As BomItem
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For Each item In matchedItems
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If item.MatchError <> "" Then
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hasError = True
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errors = errors & item.category & ":" & item.MatchError & ";"
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End If
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Next item
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End If
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' 如果存在错误，拆分为多行并寻找未匹配参数
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If hasError Then
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errorOrdersCount = errorOrdersCount + 1
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Dim errArray() As String
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errArray = Split(errors, ";")
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Dim i As Long
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For i = LBound(errArray) To UBound(errArray)
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Dim singleError As String
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singleError = Trim(errArray(i))
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If singleError <> "" Then
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Dim unmatchedValues As String
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unmatchedValues = "无法精准定位"
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' 如果是型号解析失败，跳过溯源
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If InStr(singleError, "型号解析失败") = 0 And InStr(singleError, "完全未匹配到物料") = 0 Then
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Dim targetCategory As String
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targetCategory = ExtractCategoryName(singleError)
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If targetCategory <> "" Then
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' 核心：调用带权重的重合度算法定位冲突参数(通过 | 分隔)
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unmatchedValues = FindUnmatchedParameter(targetCategory, parser.conditions, BomExtractor.GetAllItems(), regEx)
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End If
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End If
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' ---> 拆分未匹配参数，避免糅合在一起
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Dim unmatchArr() As String
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unmatchArr = Split(unmatchedValues, "|")
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Dim j As Long
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For j = LBound(unmatchArr) To UBound(unmatchArr)
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Dim singleUnmatch As String
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singleUnmatch = Trim(unmatchArr(j))
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If singleUnmatch <> "" Then
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outputData.Add CreateErrorRowArray(totalQueueNum, orderNumber, modelString, parser.conditions, singleUnmatch, singleError)
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errorRowsCount = errorRowsCount + 1
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End If
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Next j
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End If
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Next i
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End If
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End If
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Next cell
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' 批量写入数据
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If outputData.count > 0 Then
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WriteBatchData outputSheet, outputData
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Else
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MsgBox "太棒了！所选订单均完美匹配BOM，未发现任何异常。", vbInformation
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End If
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' 格式化表格
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FormatOutputSheet outputSheet
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RestoreAppStatus
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Dim elapsedTime As Double
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elapsedTime = Timer - startTime
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MsgBox "异常分析完成!" & vbCrLf & _
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"共检查订单: " & totalProcessed & vbCrLf & _
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"发现异常订单: " & errorOrdersCount & vbCrLf & _
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"生成异常明细: " & errorRowsCount & " 行" & vbCrLf & _
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"用时: " & Format(elapsedTime, "0.00") & "秒", vbInformation
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outputSheet.Activate
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Exit Sub
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ErrorHandler:
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RestoreAppStatus
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MsgBox "异常分析发生错误: " & Err.Description, vbCritical
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End Sub
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'=====================================================================
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' 核心算法: FindUnmatchedParameter (带权重的最大特征重合度算法)
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' 功能: 分析BOM库，找出与当前订单特征最相似的物料，并提取冲突(未匹配)的参数值
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'=====================================================================
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Private Function FindUnmatchedParameter(category As String, productConds As Object, allBomItems As Collection, regEx As Object) As String
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' 使用 Long 类型，因为加入权重后得分会超过 Integer 上限
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Dim maxScore As Long
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maxScore = -1
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Dim bestConflictKeys As String
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bestConflictKeys = ""
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Dim item As BomItem
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' 遍历BOM库中同类别的所有物料
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For Each item In allBomItems
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If item.category = category And Trim(item.SelectCondition) <> "" Then
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Dim allowed As Object
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Set allowed = CreateObject("Scripting.Dictionary")
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Dim forbidden As Object
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Set forbidden = CreateObject("Scripting.Dictionary")
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' 使用正则提取该物料的所有约束条件 (如 azxs=A0)
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Dim matches As Object
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Set matches = regEx.Execute(item.SelectCondition)
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Dim match As Object
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For Each match In matches
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Dim k As String, op As String, v As String
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k = match.SubMatches(0)
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op = Trim(match.SubMatches(1))
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v = Trim(match.SubMatches(2))
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If op = "=" Then
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If Not allowed.Exists(k) Then allowed(k) = "|"
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allowed(k) = allowed(k) & v & "|"
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ElseIf op = "!=" Or op = "<>" Then
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If Not forbidden.Exists(k) Then forbidden(k) = "|"
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forbidden(k) = forbidden(k) & v & "|"
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End If
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Next match
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' 合并出现过的所有参数键
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Dim allRuleKeys As Object
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Set allRuleKeys = CreateObject("Scripting.Dictionary")
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Dim vKey As Variant
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For Each vKey In allowed.Keys: allRuleKeys(vKey) = True: Next vKey
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For Each vKey In forbidden.Keys: allRuleKeys(vKey) = True: Next vKey
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Dim currentScore As Long
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currentScore = 0
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Dim currentConflicts As String
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currentConflicts = ""
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' 计算该物料与实际订单参数的重合度得分
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Dim keyVar As Variant
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For Each keyVar In allRuleKeys.Keys
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Dim keyStr As String
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keyStr = CStr(keyVar)
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Dim prodVal As String
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If productConds.Exists(keyStr) Then prodVal = productConds(keyStr) Else prodVal = ""
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Dim isMatch As Boolean
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isMatch = False
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If allowed.Exists(keyStr) Then
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' 如果实际值包含在允许值中，则得分
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If InStr(allowed(keyStr), "|" & prodVal & "|") > 0 Then
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isMatch = True
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End If
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ElseIf forbidden.Exists(keyStr) Then
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' 如果没有允许值限制，只有禁止值限制，且实际值不在禁止值中，则得分
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If InStr(forbidden(keyStr), "|" & prodVal & "|") = 0 Then
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isMatch = True
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End If
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End If
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If isMatch Then
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' 【核心修改】引入特征权重，让系统具备业务直觉
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currentScore = currentScore + GetFeatureWeight(keyStr)
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Else
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currentConflicts = currentConflicts & keyStr & ","
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End If
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Next keyVar
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' 更新最高得分记录
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If currentScore > maxScore Then
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maxScore = currentScore
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bestConflictKeys = currentConflicts
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ElseIf currentScore = maxScore And currentScore > 0 Then
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' 如果权重得分依然相同，合并所有可能的冲突原因
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Dim keysArray() As String
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keysArray = Split(currentConflicts, ",")
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Dim cKey As Variant
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For Each cKey In keysArray
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If Trim(cKey) <> "" And InStr(bestConflictKeys, cKey & ",") = 0 Then
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bestConflictKeys = bestConflictKeys & cKey & ","
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End If
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Next cKey
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End If
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End If
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Next item
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' 将最高分的冲突Key翻译为实际的参数值
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If bestConflictKeys <> "" Then
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Dim resultStr As String
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resultStr = ""
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Dim finalKeys() As String
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finalKeys = Split(bestConflictKeys, ",")
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Dim fKey As Variant
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For Each fKey In finalKeys
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If Trim(fKey) <> "" Then
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Dim actVal As String
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If productConds.Exists(fKey) Then actVal = productConds(fKey) Else actVal = "无值"
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' 使用 | 作为分隔符进行拼接去重
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If resultStr = "" Then
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resultStr = actVal
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Else
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If InStr("|" & resultStr & "|", "|" & actVal & "|") = 0 Then
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resultStr = resultStr & "|" & actVal
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End If
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End If
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End If
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Next fKey
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If resultStr <> "" Then
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FindUnmatchedParameter = resultStr
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Else
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FindUnmatchedParameter = "无法精准定位"
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End If
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Else
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FindUnmatchedParameter = "无法精准定位"
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End If
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End Function
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'=====================================================================
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' 辅助函数: GetFeatureWeight
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' 功能: 获取字段的匹配权重，严格保证高优先级特征的决定性
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'=====================================================================
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Private Function GetFeatureWeight(keyStr As String) As Long
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Select Case LCase(Trim(keyStr))
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Case "azxs"
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GetFeatureWeight = 10000 ' 安装形式 - 决定物理结构，最重要
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Case "bkxs"
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GetFeatureWeight = 1000 ' 表壳形式
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Case "gclj"
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GetFeatureWeight = 100 ' 过程连接
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Case "jycz"
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GetFeatureWeight = 50 ' 接液材质
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Case "lcfw"
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GetFeatureWeight = 10 ' 量程范围
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Case "fjgn"
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GetFeatureWeight = 1 ' 附加功能
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Case Else
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GetFeatureWeight = 0
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End Select
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End Function
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'=====================================================================
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' 辅助函数: ExtractCategoryName
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' 功能: 从报错文本如 "必需类别[部件]未匹配" 中提取出 "部件"
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'=====================================================================
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Private Function ExtractCategoryName(errorMsg As String) As String
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Dim startPos As Long
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Dim endPos As Long
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startPos = InStr(errorMsg, "[")
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endPos = InStr(errorMsg, "]")
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If startPos > 0 And endPos > startPos Then
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ExtractCategoryName = Mid(errorMsg, startPos + 1, endPos - startPos - 1)
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Else
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ExtractCategoryName = ""
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End If
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End Function
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'=====================================================================
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' 过程: WriteOutputHeader
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'=====================================================================
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Private Sub WriteOutputHeader(ws As Worksheet)
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Dim col As Long
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col = 1
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ws.Cells(1, col).value = "总排号": col = col + 1
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ws.Cells(1, col).value = "生产订单号": col = col + 1
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ws.Cells(1, col).value = "产品型号": col = col + 1
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Dim configs() As String
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configs = Split(CONDITION_CONFIG, "|")
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Dim i As Long
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For i = LBound(configs) To UBound(configs)
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ws.Cells(1, col).value = Trim(Split(configs(i), ",")(1))
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col = col + 1
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Next i
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ws.Cells(1, col).value = "未匹配参数": col = col + 1
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ws.Cells(1, col).value = "提取备注": col = col + 1
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End Sub
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'=====================================================================
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' 函数: CreateErrorRowArray
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' 功能: 构建输出的一行数据
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'=====================================================================
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Private Function CreateErrorRowArray(totalQueueNum As String, orderNumber As String, _
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modelStr As String, conditions As Object, _
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unmatchedValue As String, errorNote As String) As Variant()
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Dim configs() As String
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configs = Split(CONDITION_CONFIG, "|")
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Dim totalCols As Long
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totalCols = 3 + UBound(configs) - LBound(configs) + 1 + 2
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ReDim rowData(1 To totalCols) As Variant
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Dim col As Long
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col = 1
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rowData(col) = totalQueueNum: col = col + 1
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rowData(col) = orderNumber: col = col + 1
|
||||
rowData(col) = modelStr: col = col + 1
|
||||
|
||||
Dim i As Long
|
||||
For i = LBound(configs) To UBound(configs)
|
||||
Dim key As String
|
||||
key = Trim(Split(configs(i), ",")(0))
|
||||
If conditions.Exists(key) Then
|
||||
rowData(col) = conditions(key)
|
||||
Else
|
||||
rowData(col) = ""
|
||||
End If
|
||||
col = col + 1
|
||||
Next i
|
||||
|
||||
rowData(col) = unmatchedValue: col = col + 1
|
||||
rowData(col) = errorNote: col = col + 1
|
||||
|
||||
CreateErrorRowArray = rowData
|
||||
End Function
|
||||
|
||||
'=====================================================================
|
||||
' 过程: WriteBatchData
|
||||
'=====================================================================
|
||||
Private Sub WriteBatchData(ws As Worksheet, outputData As Collection)
|
||||
Dim firstRow As Variant
|
||||
firstRow = outputData(1)
|
||||
|
||||
Dim rowCount As Long
|
||||
Dim colCount As Long
|
||||
rowCount = outputData.count
|
||||
colCount = UBound(firstRow) - LBound(firstRow) + 1
|
||||
|
||||
Dim resultData() As Variant
|
||||
ReDim resultData(1 To rowCount, 1 To colCount)
|
||||
|
||||
Dim i As Long, j As Long
|
||||
Dim rowArray As Variant
|
||||
For i = 1 To rowCount
|
||||
rowArray = outputData(i)
|
||||
For j = 1 To colCount
|
||||
resultData(i, j) = rowArray(j)
|
||||
Next j
|
||||
Next i
|
||||
|
||||
ws.Range("A2").Resize(rowCount, colCount).value = resultData
|
||||
End Sub
|
||||
|
||||
'=====================================================================
|
||||
' 辅助过程
|
||||
'=====================================================================
|
||||
Private Function GetOrderSheet() As Worksheet
|
||||
On Error Resume Next
|
||||
Set GetOrderSheet = ThisWorkbook.Worksheets("产品订单")
|
||||
If GetOrderSheet Is Nothing Then Set GetOrderSheet = ActiveSheet
|
||||
On Error GoTo 0
|
||||
End Function
|
||||
|
||||
Private Function GetBomSheet() As Worksheet
|
||||
On Error Resume Next
|
||||
Set GetBomSheet = ThisWorkbook.Worksheets("平台配置清单")
|
||||
On Error GoTo 0
|
||||
End Function
|
||||
|
||||
Private Function CreateErrorOutputSheet() As Worksheet
|
||||
Dim wsName As String
|
||||
wsName = "BOM匹配异常报表"
|
||||
On Error Resume Next
|
||||
Set CreateErrorOutputSheet = ThisWorkbook.Worksheets(wsName)
|
||||
On Error GoTo 0
|
||||
|
||||
If CreateErrorOutputSheet Is Nothing Then
|
||||
Set CreateErrorOutputSheet = ThisWorkbook.Worksheets.Add
|
||||
CreateErrorOutputSheet.Name = wsName
|
||||
Else
|
||||
CreateErrorOutputSheet.Cells.Clear
|
||||
End If
|
||||
End Function
|
||||
|
||||
Private Sub FormatOutputSheet(ws As Worksheet)
|
||||
On Error Resume Next
|
||||
With ws.Rows(1)
|
||||
.Font.Bold = True
|
||||
.Interior.Color = RGB(244, 176, 132) ' 橙色背景，突出异常属性
|
||||
.HorizontalAlignment = xlCenter
|
||||
End With
|
||||
|
||||
' 将"未匹配参数"列(倒数第2列)加粗显示，颜色标红
|
||||
Dim unmatchCol As Long
|
||||
unmatchCol = ws.Cells(1, ws.Columns.count).End(xlToLeft).Column - 1
|
||||
If unmatchCol > 0 Then
|
||||
ws.Columns(unmatchCol).Font.Color = RGB(255, 0, 0)
|
||||
ws.Columns(unmatchCol).Font.Bold = True
|
||||
End If
|
||||
|
||||
ws.Columns.AutoFit
|
||||
On Error GoTo 0
|
||||
End Sub
|
||||
|
||||
Private Sub RestoreAppStatus()
|
||||
Application.Calculation = xlCalculationAutomatic
|
||||
Application.ScreenUpdating = True
|
||||
End Sub
|
||||
Reference in New Issue
Block a user